Biomass flash dryer

Name: Biomass flash dryer
Brand: JAI KRISHNA ENGINEERING
Price: 612000.0 INR
Availability: InStock

612000.0 INR/Unit

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Product Details:

Usage & Applications Efficient drying of biomass materials like sawdust, rice husk, wood chips, agricultural waste
Motor Power 15 HP
Accessories Cyclone Separator, Hot Air Generator, Rotary Valve
Frequency 50/60 Hz
Speed Variable Speed
Model No BFD-1500
Driven Type Electric
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Biomass flash dryer Price And Quantity

Price 612000.0 INR/Unit
Minimum Order Quantity 1 Unit

Operating Temperature Ambient to 250C
Air Flow Rate Up to 3000 m3/h
Noise Level <75 dB
Transportability Skid-Mounted for easy relocation
Discharge System Rotary Valve Discharge
Inlet Air Velocity 18-22 m/s
Applicable Biomass Material Size 6-15 mm
Moisture Removal Efficiency (%) Up to 95%
Application Industry Biomass Processing, Energy Plants, Biomass Pellets Manufacturing
Burner Type Direct/Indirect Hot Air Burner
Material Feeding System Screw Feeder
Safety System Overload and Overheat Protection
Dust Collection Integrated Cyclone Separator
Maintenance Low maintenance design

Biomass flash dryer Product Specifications

Power Consumption 35-40 kWh
Usage & Applications Efficient drying of biomass materials like sawdust, rice husk, wood chips, agricultural waste
Frequency 50/60 Hz
Power 35 kW
Accessories Cyclone Separator, Hot Air Generator, Rotary Valve
Motor Power 15 HP
Drive Type Electric
Speed Variable Speed
Driven Type Electric
Model No BFD-1500
Material Mild Steel
Color Industrial Grey/Blue
Dimension (L*W*H) 5200 x 1300 x 3500 mm
Surface Finish Powder Coated
Computerized No
Automatic Grade Automatic
Installation Guideline Foundation required, On-site assembly and commissioning
Type Biomass Flash Dryer
Automation Grade Automatic
Control System PLC Based Control Panel
Capacity 500-1500 kg/hr
Weight (kg) Approx 2200
Voltage 380-440V
Features High drying efficiency, Continuous operation, Energy saving design, Robust structure
Machine Type Drying Machine
Efficiency (%) Up to 90%
Temperature Range 80C - 250C
Production Capacity Customizable

Operating Temperature Ambient to 250C
Air Flow Rate Up to 3000 m3/h
Noise Level <75 dB
Transportability Skid-Mounted for easy relocation
Discharge System Rotary Valve Discharge
Inlet Air Velocity 18-22 m/s
Applicable Biomass Material Size 6-15 mm
Moisture Removal Efficiency (%) Up to 95%
Application Industry Biomass Processing, Energy Plants, Biomass Pellets Manufacturing
Burner Type Direct/Indirect Hot Air Burner
Material Feeding System Screw Feeder
Safety System Overload and Overheat Protection
Dust Collection Integrated Cyclone Separator
Maintenance Low maintenance design

Biomass flash dryer Trade Information

Payment Terms Paypal, Cash Against Delivery (CAD), Cash Advance (CA), Cash in Advance (CID), Letter of Credit at Sight (Sight L/C), Telegraphic Transfer (T/T), Western Union, Letter of Credit (L/C)
Main Export Market(s) Asia, Australia, Central America, North America, South America, Eastern Europe, Western Europe, Middle East, Africa

Product Description

A flash dryer or pneumatic dryer is an industrial continuous and rapid drying system that suspends moist materialssuch as powders granules pastes and slurriesin a hot highvelocity air stream to evaporate moisture within seconds It is widely used in industries like food chemical pharmaceutical and biomass for its efficiency low residence time and high evaporation capacity

This video provides a detailed overview of the working principle of a flash dryer

Key Features and Working Principle

Rapid Process Drying typically occurs in less than 60 seconds which is ideal for heatsensitive materials

Mechanism Wet material is introduced into a highspeed heated air stream often via a venturi or pneumatic feeder immediately reducing moisture content

Particle Suspension The material is conveyed dispersed and dried simultaneously preventing overheating of the product

System Components Usually includes an air heater feeder drying duct cyclone separator and bag filter

Watch this video to see how a spin flash dryer works

Basic Flash Dryer Uses hot air to directly dry the material

Spin Flash Dryer Features a specialized chamber with a rotating agitator allowing for the processing of pastes and wet cakes into fine powder

Agitated Swirl Flash Dryer Uses a rotor to disperse feed often for highmoisture materials

DMR Flash Dryer Combines drying with milling utilizing highspeed rotors to reduce particle size while drying

Food Processing Starch protein coffee

Chemicals Minerals Pigments fertilizers bentonite

Biomass Agriculture Animal feed wood pellets waste

High Efficiency Lower energy consumption

less per kg of water evaporated compared to other methods

Compact Design Small footprint suitable for and quick continuous operation

Quality Retention Rapid drying preserves the original quality of sensitive materials

Exceptional Moisture Removal Efficiency

The BFD-1500 Biomass Flash Dryer offers outstanding moisture removal-up to 95%-greatly improving the drying speed and final product quality. Its innovative design ensures thorough drying with consistent air flow and optimal temperature, making it ideal for industrial biomass processing.

Robust, Easy-to-Maintain Structure

Constructed from high-grade mild steel with a powder-coated finish, the flash dryer is designed for continuous operation and low maintenance. Essential components like the integrated cyclone separator, rotary valve discharge, and overheat protection enhance reliability and safety in demanding environments.

Flexible Operations and Easy Installation

Skid-mounted for swift relocation, this drying machine supports variable speed controls and accommodates material sizes from 6-15 mm. On-site foundation, assembly, and commissioning are straightforward, and the PLC-based panel ensures user-friendly automation and process management.

FAQ's of Biomass flash dryer:

Q: How does the BFD-1500 Biomass Flash Dryer achieve high moisture removal efficiency?

A: The dryer uses high-velocity hot air (up to 22 m/s) and advanced airflow management to rapidly evaporate moisture, achieving up to 95% efficiency. The integrated cyclone separator ensures effective dust collection, while the rotary valve discharge facilitates continuous operations for consistently dry output.

Q: What is the recommended process for installing and commissioning the flash dryer?

A: Installation requires a prepared foundation at the operation site. The machine is delivered skid-mounted, easing placement and assembly. Our team can support on-site assembly and commissioning to ensure proper integration of accessories such as the cyclone separator, hot air generator, and rotary valve.

Q: Where can this biomass dryer be applied most effectively?

A: The BFD-1500 is perfectly suited for industries involved in biomass processing, energy plants, and biomass pellet manufacturing. It efficiently dries a range of feedstocks including sawdust, rice husk, wood chips, and agricultural waste.

Q: When is it beneficial to use a skid-mounted, relocatable dryer design?

A: A skid-mounted design is especially advantageous when flexibility is needed, such as in operations requiring frequent relocation or changes in production layout. It simplifies the process of moving and reinstalling the dryer to match evolving facility requirements.

Q: What are the usage advantages of the PLC-based automatic control system?

A: The PLC-based control system automates key functions, enabling stable operation, precise process adjustments, overload and overheat protection, and minimized manual intervention. This ensures consistent product quality and enhances operator safety.

Q: How often does the BFD-1500 require maintenance?

A: Thanks to its low-maintenance design, routine checks and cleaning of the cyclone separator, rotary valve, and screw feeder suffice for reliable performance. Major servicing is infrequent, but periodic inspections help maintain optimal efficiency and safety.

Q: What are the key benefits of using this biomass flash dryer in your operation?

A: Users enjoy high drying efficiency, energy savings, robust construction, and continuous automatic operation. The machine's customizable capacity and quick installation also contribute to streamlined, cost-effective production.

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