High efficiency, Low maintenance, Strong steel structure
Semi-automatic Hammer Mill
Sieve set, Feeder hopper, Discharge chute
Approx 500 kg
50/60 Hz
HM-01
Automatic
Mild Steel
7.5 HP
Up to 500 kg/hr
Hammer Mill
Up to 90%
220-440 V
Crushing and grinding biomass, grains, minerals, and other bulk materials
Automatic
200-500 kg/hr
Electric
No
1450 RPM
1250 mm x 800 mm x 1500 mm
Requires level surface and secure electrical connection
PLC Control
Electric
Powder Coated
5.5 kW
Ambient
Blue & White
16
Gravity Discharge
Up to 50 mm
Impact & Attrition
Below 80 dB
300 mm
Yes
Manual/Automatic
Overload protection, safety switches
Easy access for servicing
Hemmer Mill Trade Information
1 Week
Product Description
A biomass hammer mill is a machine that crushes bulky biomass materials (like wood chips, agricultural waste, and stalks) into smaller, uniform particles using high-speed rotating hammers for uses such as pellet or briquette production.
Key Features & Working Principle
The primary purpose of a biomass hammer mill is to achieve a consistent particle size, which is critical for efficient downstream processing like drying, pelletizing, or briquetting.
Input Material: It processes various materials including sawdust, wood chips, husks, shells, and agricultural stalks.
Working Mechanism: Raw material is fed into a grinding chamber where a high-speed rotor with hardened steel hammers repeatedly impacts the material. Particles are continually pulverized until they are small enough to pass through an integrated screen at the bottom, achieving a consistent output size (typically 310 mm for pellet plants).
Output and Discharge: The resulting fine powder or granules are discharged, often assisted by a blower and cyclone system that also helps in dust control.
Product Options & Specifications
Biomass hammer mills are available in various capacities and power requirements to suit different scales of operation, from small-scale to heavy-duty industrial use.
Features: Compact and powerful, ensures precise and efficient biomass crushing.
Ecostan HM 100 (UltraMill)
:
Capacity: 250 kg/hr to 9000 kg/hr (2-3 TPH).
Power: 100 HP motor.
Features: Automatic operation, designed for continuous industrial use, handles a wide range of dry biomass feedstocks, and ensures uniform particle size.
Features: High-capacity grinding machine with a built-in cyclone system for efficient particle separation and reduced dust, built with heavy-duty construction.
Powerful Performance and Efficiency
Engineered with a 7.5 HP electric motor and a 1450 RPM speed, the HM-01 Hammer Mill guarantees efficient operation with an impressive capacity range of 200-500 kg/hr. The combination of impact and attrition principles maximizes output while minimizing energy consumption, achieving up to 90% efficiency in processing biomass, grains, minerals, and similar materials.
User-Friendly Maintenance and Safety
Routine maintenance is fast and straightforward due to the hammer mill's easy access points, replaceable liners, and well-designed layout. Built-in overload protection and safety switches ensure safe operation, while manual or automatic lubrication options help extend internal component life and reduce downtime.
Versatile Applications and Robust Design
Constructed with a powder-coated mild steel body and a sturdy steel frame, this hammer mill endures challenging industrial environments. Its gravity discharge system, wide feed size acceptance up to 50 mm, and compatibility with various accessories-like a sieve set, feeder hopper, and discharge chute-make it versatile for exporters, manufacturers, and suppliers.
FAQ's of Hemmer Mill:
Q: How does the HM-01 Hammer Mill achieve high efficiency during operation?
A: The HM-01 Hammer Mill utilizes a 7.5 HP electric motor driving a 300 mm rotor with 16 hammers at 1450 RPM. Its impact and attrition operation maximizes the breakage of materials, and the well-designed gravity discharge system minimizes blockages, enabling up to 90% efficiency.
Q: What types of materials can be processed in this hammer mill?
A: The HM-01 Hammer Mill is suitable for crushing and grinding a variety of bulk materials, including biomass, grains, minerals, and similar substances with feed sizes up to 50 mm.
Q: When is maintenance required and how easy is it to perform?
A: Routine maintenance should be scheduled based on operating hours and material throughput. The hammer mill features easy access points for servicing, replaceable liners, and options for manual or automatic lubrication, making servicing straightforward and minimizing downtime.
Q: Where should the hammer mill be installed for optimal performance?
A: It is recommended to install the HM-01 Hammer Mill on a level, stable surface with secure electrical connections. Proper placement ensures safe and efficient operation and contributes to reduced vibration and noise.
Q: What safety features are included with this hammer mill?
A: The HM-01 Hammer Mill comes equipped with overload protection, safety switches for operator safety, and options for both manual and automatic lubrication to prevent overheating and excessive wear.
Q: How does the gravity discharge system benefit the milling process?
A: Gravity discharge allows processed material to exit the mill quickly and efficiently, reducing clogging, enhancing throughput, and making the collection of finished products straightforward.
Q: What are the practical benefits of using this hammer mill in industrial applications?
A: Users benefit from a strong, powder-coated steel structure, high throughput rates, low maintenance requirements, automated PLC control, and operational safety-making it ideal for exporters, manufacturers, suppliers, and processing facilities in India and beyond.
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